Solutions
Every presentation. One method.
Vials, syringes, tablets, labels — each with its own deviations and its own natural variation. Phamqyra learns each from conforming units and holds them all to the same validated record.
S-01
Sterile injectables
Vials and ampoules, inspected container by container.
Glass, liquid, stopper and crimp each produce their own deviations, and natural variation in fill and meniscus defeats fixed rules. Phamqyra learns what a conforming unit looks like for each presentation and flags what doesn't — including deviation types nobody has defined yet.
Why it matters. False rejects cost good product and true escapes cost recalls. A model that learns conforming variation reduces both without a rules revision per presentation.
Start a pilotDeviations detected
- Visible particulate and fibres
- Glass cracks, chips and scratches
- Fill level and meniscus deviation
- Stopper position and crimp/cap defects
- Cosmetic and colour deviation
Typical formats
- Liquid vials
- Lyophilised vials (cake inspection)
- Ampoules
- Infusion bags
S-02
Prefilled syringes & cartridges
Barrel, plunger and needle shield in one pass.
Prefilled formats combine glass or polymer barrels, elastomer plungers and needle shields — and every component lot shifts what normal looks like. Phamqyra re-learns per format from good units and keeps a component-lot trail on every deviation.
Why it matters. Combination products sit under drug and device expectations at once. Deviation records tied to component lots make investigations shorter.
Start a pilotDeviations detected
- Plunger position and tilt
- Air bubbles and particulate in solution
- Needle shield presence and seating
- Barrel scratches, cracks and inclusions
- Flange and finger-grip damage
Typical formats
- Glass and polymer prefilled syringes
- Cartridges for pens and autoinjectors
- Autoinjector final assembly
- Nested tub inspection
S-03
Solid dose & blister
Every cavity, every seal, at line speed.
Tablets and capsules vary in colour and finish batch to batch, and blister foil reflects differently under every light. Phamqyra inspects the product and the pack without a labelled defect library, and keeps frames inside your validated network.
Why it matters. Mix-ups and missing doses are patient-safety events. Few-shot teaching means a new product is inspected in days of qualification, not months of rules work.
Start a pilotDeviations detected
- Missing, broken or double tablets
- Foreign tablets and colour mix-ups
- Blister seal voids and foil damage
- Capsule dents, splits and cap mismatch
- Coating defects and chipping
Typical formats
- Thermoform and cold-form blister
- Bottle counting and filling
- Capsule filling
- Tablet press output
S-04
Labelling & serialisation
Every lot, expiry and code read, verified and logged.
Print quality, label placement and serialisation codes must be correct on every unit and every case. Phamqyra combines learned visual inspection with OCR/OCV and code grading, and writes each result to the batch record.
Why it matters. Labelling errors drive a large share of recalls. A record of every read, with the frame behind it, closes the loop with your serialisation system.
Start a pilotDeviations detected
- Lot and expiry print legibility (OCR/OCV)
- 2D DataMatrix grade and content
- Label skew, flagging and wrinkle
- Wrong or missing leaflet
- Carton and tamper-evidence seal defects
Typical formats
- Vial and syringe labelling
- Cartoning
- Bottle labelling
- Case and pallet aggregation
S-05
CDMOs & multi-product sites
Dozens of products per line, one validated method.
Contract manufacturers change products weekly and answer to many sponsors. Phamqyra keeps one locked model per product and presentation, with its own qualification record, so a changeover is a recipe load, not a re-validation.
Why it matters. Many products, short campaigns and sponsor audits. Per-product model records and exportable audit trails make the sponsor conversation simpler.
Start a pilotDeviations detected
- Any of the above, per product
- Product-specific acceptance criteria
- Sponsor-specific deviation categories
- Changeover verification
- Line clearance checks
Typical formats
- Fill-finish suites
- Packaging lines
- Clinical supply
- Launch and scale-up lines
Start a pilot
One station, one product, a few dozen good units.
Pilots run alongside your current inspection, so you see what Phamqyra catches — and what it stops rejecting — before anything changes in your batch record.